Gwagensteve wrote:
Dealing with HVAC controls is a pain. They're prone to bending and are hard to get back into place correctly once they've been messed up.
Just to clarify though, it's not possible to get hot air out of the face vents. heat is only feet and demister. You can close the face vents by selecting floor or demist.
Sounds like the biggest problem is the heater tap isn't moving through it's full range. detach the cable from the tap and ensure it's moving freely. It's common for them to get stiff.
Aha! That is excellent info RE hot air not being able to direct to the face vents. I was super puzzled what could be causing that behaviour

Thanks heaps. It'll be 100% related to the heater tap then.
Suspect it's jammed open. Is it a serviceable part or replacement job?
Hopefully it will be easy to work out if anything is bent while I've got the dash apart, can see the whole mechanism so with any luck I'll be able to get it back to normal.