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Post Posted: Fri Oct 17, 2008 10:04 pm 
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yer yer i'm sure everyone will think it's dodgy.. but it's for offroad use only.... and it works.

I needed a 100mm longer shaft, so i cut two shafts and sleeved it with some tube. I drilled some holes along the standard shaft and once the tube was inside i welded in the holes, basicly connecting the outside tube to the inside tube.

This is about 100mm longer than standard.


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Last edited by steve on Fri Nov 25, 2011 10:09 pm, edited 1 time in total.
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Post Posted: Fri Oct 17, 2008 10:44 pm 
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For a gain of |<-------------------------->| much may i ask why a drive shaft spacer didnt do the trick? Or does it already have one?

Ps welds look ok 8)

Dan

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Post Posted: Fri Oct 17, 2008 10:50 pm 
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yeah how long is the extension? it looks less then 1 inch

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Post Posted: Fri Oct 17, 2008 10:53 pm 
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now i remember. It's actually two different shafts. i purprosly cut them both that length , so i had a space to weld them to the inner tube.

PS. where the cut on the long side of the shaft is, is where the shaft ended.

It's a front shaft with a rear shaft end welded on,.. I'll get a measurement tomorrow for the hell of it.

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Post Posted: Sat Oct 18, 2008 3:13 am 
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That seems fine. Its a trail rig, why would you bother buying a spacer?? Doesn't need to be perfectly balanced or anything. I would even go as far as RHS shafts on a trail rig. When your going slow they don't need to be balanced.

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Post Posted: Sat Oct 18, 2008 12:01 pm 
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A mate of mine uses a RHS shaft in the front of hil hilux. works well but it does seem to flog out the uni's alot quicker

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Post Posted: Mon Oct 20, 2008 2:40 pm 
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another trick is to get some heavywall pipe the right diameter and replace the whole lot, then its more impact resistent too

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