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jonno_racing

az supporter
Joined: Wed Apr 15, 2009 11:30 pm Posts: 8164 Location: Tassie
Vehicle: suzuki
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 Posted: Sun Apr 01, 2012 9:42 pm |
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ok so I'm hopeing some one else has had the same issue.. my Jim has a stock exaust. a week or so ago I fitted up a tow bar, and it was rubbing on the exaust at the tail pipe. a few days after it developed a "rattle". it sounds a bit like a heat shield and sounded like it was coming from beside gearbox on passingers side. it is at about 3000-4500rpm at around half throttle. it sounds a lot like a heat shield but kind of like a bearing rattle from the gearbox....
I re-made mounts for towbar a few days ago and rattle had got a whole lot quieter, not quite gone. I also checked exaust, and all the stupid heat shields feel tight,
today the rattle is back. and a little worse, it now makes the same rattle off the the throttle..
I'm thinking its the cat colapsing? I tried to remove shields off the exaust/cat however the bolts are well and truely seezed.
do you guys think its worth grinding the bolts off the covers, and to see if that's the issue?
or any other ideas?
_________________ Do cool stuff, Put it on the internet Sierra build, Jimny build https://www.youtube.com/user/redzook1
Last edited by jonno_racing on Thu Apr 12, 2012 7:32 pm, edited 1 time in total.
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31zook
Joined: Tue Mar 24, 2009 10:30 pm Posts: 9242 Location: maito
Vehicle: <3 Edna <3
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 Posted: Sun Apr 01, 2012 10:04 pm |
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6 sided socket and WD-40  Sounds like if it started only after the tow bar then it's a tow bar rubbing on your zorst... That or your muffler bearings are on there way out.
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SierraDan

az supporter
Joined: Fri Feb 04, 2011 10:55 pm Posts: 9347 Location: Newcastle
Vehicle: G13BB Jimny
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 Posted: Sun Apr 01, 2012 10:07 pm |
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Definitely muffler bearings. Replace them then fit blinker fluid injection to the grease nipple.
_________________ mlm
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jonno_racing

az supporter
Joined: Wed Apr 15, 2009 11:30 pm Posts: 8164 Location: Tassie
Vehicle: suzuki
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 Posted: Mon Apr 02, 2012 6:30 am |
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its a wierd one as the rattle is coming from way up front. if its lunged a gbox or xcase, that's cool I have spair of each. I was thinking of pulling out cat and bashing internals out of it, however it has bends either end of joins before cat.
_________________ Do cool stuff, Put it on the internet Sierra build, Jimny build https://www.youtube.com/user/redzook1
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jimny_timmy

az supporter
Joined: Fri May 13, 2011 1:56 am Posts: 2326
Vehicle: Suzuki Jimny 2010
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 Posted: Mon Apr 02, 2012 9:34 pm |
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I'm 90% certain it's still your towbar... Mine was the same till I got my 2" exhaust and the fella that did it slightly changed its route to miss it
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jonno_racing

az supporter
Joined: Wed Apr 15, 2009 11:30 pm Posts: 8164 Location: Tassie
Vehicle: suzuki
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 Posted: Mon Apr 02, 2012 10:54 pm |
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my towbar clears the exaust buy a good 40mm all round... however it could be twist under load.
_________________ Do cool stuff, Put it on the internet Sierra build, Jimny build https://www.youtube.com/user/redzook1
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Mike57

az supporter
Joined: Fri Jul 22, 2011 11:09 am Posts: 1009 Location: Melbourne
Vehicle: Suzuki Jimny 2009
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 Posted: Tue Apr 03, 2012 8:16 am |
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The rear muffler is located on rubber hangers. Mine can move quite a bit and I sometimes hear it hitting the tow bar. Grab the muffler and move it around to see if you can duplicate the noise you are hearing. Since it started after you fitted the tow bar this is the first clue about where to look I think.
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jonno_racing

az supporter
Joined: Wed Apr 15, 2009 11:30 pm Posts: 8164 Location: Tassie
Vehicle: suzuki
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 Posted: Wed Apr 04, 2012 11:49 am |
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rattle found! if you get under the Jim and shake shit out of exaust, you can actually feel something shacking about in the cat!
also even when shacking the zorst as hard as I can the rear muffler only just touches towbar
_________________ Do cool stuff, Put it on the internet Sierra build, Jimny build https://www.youtube.com/user/redzook1
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31zook
Joined: Tue Mar 24, 2009 10:30 pm Posts: 9242 Location: maito
Vehicle: <3 Edna <3
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 Posted: Wed Apr 04, 2012 1:04 pm |
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jimny_timmy

az supporter
Joined: Fri May 13, 2011 1:56 am Posts: 2326
Vehicle: Suzuki Jimny 2010
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 Posted: Wed Apr 04, 2012 3:41 pm |
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Prob your set of pearl ear rings in the ashtray :p 
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jonno_racing

az supporter
Joined: Wed Apr 15, 2009 11:30 pm Posts: 8164 Location: Tassie
Vehicle: suzuki
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 Posted: Wed Apr 04, 2012 4:05 pm |
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31zook wrote: Broken engine mount? did you read the post above yours??? hahah id say a bit of the cat has come loose.
_________________ Do cool stuff, Put it on the internet Sierra build, Jimny build https://www.youtube.com/user/redzook1
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jonno_racing

az supporter
Joined: Wed Apr 15, 2009 11:30 pm Posts: 8164 Location: Tassie
Vehicle: suzuki
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 Posted: Thu Apr 12, 2012 7:28 pm |
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