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Diff filler plug stuck need help welding bolt on

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bailey08

Joined: Fri Oct 23, 2009 10:30 pm
Posts: 257
Location: Brisbane North
Vehicle: 02 GV

Posted: Wed Oct 19, 2011 5:54 am

Hey,

can anyone help me out with welding a bolt onto my diff and transfer filler plugs.

I want to change to oil in them.

Mine are to tight and now rounded. I have loosened the drain plugs but haven't emptied them yet luckily.

I tried using a chisel and hammer, I ground down a 3/8 to a perfect fit but didn't work and I can't weld at all, tried (i have no idea) to use my stick welder but lol, didn't work.

any help would be great. I'm on Brisbanes northside.

SQUIRREL

Joined: Tue Sep 20, 2011 4:06 am
Posts: 62
Location: ADELAIDE
Vehicle: 1995 swb vitara

Posted: Wed Oct 19, 2011 6:50 am

you can get to the sides of the diff filler with a file then use a large open end spanner or a good shifter to open , worked for me

bailey08

Joined: Fri Oct 23, 2009 10:30 pm
Posts: 257
Location: Brisbane North
Vehicle: 02 GV

Posted: Wed Oct 19, 2011 6:52 am

SQUIRREL wrote:

you can get to the sides of the diff filler with a file then use a large open end spanner or a good shifter to open , worked for me

it's an inny square drive.

so wont work for me.

skyman

Joined: Wed Nov 17, 2010 2:06 pm
Posts: 1328
Location: Yakima, wa (us)

Posted: Wed Oct 19, 2011 7:59 am

Can ya pound a square drive ratchet extension in there? Going to be harder to weld an inny, but the heat may help loosen it up too.

Rusho

Tubby Elfsdong

Joined: Sun Aug 02, 2009 11:30 pm
Posts: 6501
Location: Northside, Brisbane
Vehicle: Coily Sierra

Posted: Wed Oct 19, 2011 8:02 am

Easy out

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bailey08

Joined: Fri Oct 23, 2009 10:30 pm
Posts: 257
Location: Brisbane North
Vehicle: 02 GV

Posted: Wed Oct 19, 2011 8:11 am

Rusho wrote:

Easy out

was thinking this but but wont I get shavings inside the diff.

Rusho

Tubby Elfsdong

Joined: Sun Aug 02, 2009 11:30 pm
Posts: 6501
Location: Northside, Brisbane
Vehicle: Coily Sierra

Posted: Wed Oct 19, 2011 8:17 am

When I did mine I drilled the hole at a very slow speed, let the oil drain out fully (took a while, small hole :cry:

) the drain plug is magnetic also :wink:

You should be fine mate

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sstteevvee

Joined: Wed Apr 06, 2011 1:54 pm
Posts: 134
Location: Perth

Posted: Wed Oct 19, 2011 11:46 am

I'd suggest NOT using an easy out. I had the same problem with the diff filler plug and decided to use one. Long story short the friggin thing snapped and i was left in a worse position than when i started.

If it was to happen again i would definitely find someone to weld a small bolt or even a nut to the plug.

Just my opinion

steak_knife

az supporter

Joined: Fri May 22, 2009 11:30 pm
Posts: 21335
Location: Smart Ass Island

Posted: Wed Oct 19, 2011 6:14 pm

Still have oil in it??????

Can you drive it to the south side????? :helloo:

I know a trick or 2.... :roll:

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now I'm not so sure.....

bailey08

Joined: Fri Oct 23, 2009 10:30 pm
Posts: 257
Location: Brisbane North
Vehicle: 02 GV

Posted: Thu Oct 20, 2011 12:35 am

steak_knife wrote:

Still have oil in it??????

Can you drive it to the south side????? :helloo:

I know a trick or 2.... :roll:

Yeah I still have oil in it. I can drive to the south side.

That would be awesome if you could help me out. I'm working night shift this week so not free till monday though.

thanks

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