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Post Posted: Thu Apr 28, 2011 5:20 am 
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i stripped down a sierra transfer to install 6.5s. i completely stripped down the case and gave it a good degreasing, because it was full of mud.

Im in the middle of putting the case back together and i cant get the shift rail back into the centre housing.
Image
The steel ball sits ontop of a spring, i need to compress it to slide the shift rail back in, any ideas on how to do this, is there a special tool? :blink:
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Post Posted: Thu Apr 28, 2011 5:38 am 
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Full instructions are on the lowrange website. Trail creeper also show them.

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Post Posted: Thu Apr 28, 2011 6:07 am 
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Want33s is spot on, didn't you get the instructions with your gears?

Also, the trick for doing that bit, is to put the shaft in from one side, a flat blade screwdriver in the other, depress the ball with the screwdriver and slide the shaft through at the same time (pushing the screwdriver out of the way using the shaft)

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Post Posted: Thu Apr 28, 2011 6:51 am 
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insert the bolt a few thread turns before you do.. that way if it goes pear shaped the spring wont shoot the bearing up

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Post Posted: Thu Apr 28, 2011 7:22 am 
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Teracis wrote:
Want33s is spot on, didn't you get the instructions with your gears?

Also, the trick for doing that bit, is to put the shaft in from one side, a flat blade screwdriver in the other, depress the ball with the screwdriver and slide the shaft through at the same time (pushing the screwdriver out of the way using the shaft)


Bingo!!!

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Joined: Tue Jun 16, 2009 11:30 pm
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Location: Brisbane
Vehicle: sierra leaf sprung buggy

Post Posted: Thu Apr 28, 2011 9:07 am 
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Teracis wrote:
Want33s is spot on, didn't you get the instructions with your gears?

Also, the trick for doing that bit, is to put the shaft in from one side, a flat blade screwdriver in the other, depress the ball with the screwdriver and slide the shaft through at the same time (pushing the screwdriver out of the way using the shaft)


i did get the instructions, but i did not see anything about this. they only mentioned reinstalling the other ball for the high/low shifter.

stollie wrote:
insert the bolt a few thread turns before you do.. that way if it goes pear shaped the spring wont shoot the bearing up


thats a good idea, ill have another go tomorrow

cheers

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Post Posted: Thu Apr 28, 2011 11:16 am 
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Ridge wrote:
i did get the instructions, but i did not see anything about this. they only mentioned reinstalling the other ball for the high/low shifter.



because they don't remove the selector fork, they just leave it in..... :crazy:

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Last edited by steak_knife on Fri Apr 29, 2011 5:46 am, edited 1 time in total.
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Post Posted: Thu Apr 28, 2011 7:49 pm 
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steak_knife wrote:
Ridge wrote:

i did get the instructions, but i did not see anything about this. they only mentioned reinstalling the other ball for the high/low shifter.



because they don't remove the selector fork, they just leave it in..... :crazy:


Pretty sure mine fell out (read I pulled it out) because I was trying to move it or something and pulled it all the way out. Just used the same trick they use on the other one.

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