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1cm weld
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Author:  Che [ Thu Feb 10, 2011 10:37 am ]
Post subject:  1cm weld

Can anyone help me out with the worlds smallest mig weld repair? I have a slight crack in the armrest part of my drivers door, it's not even a centimetre long.

I tried to bog it away but my lovely roller paint keeps cracking right at this point and all the recent bad weather is bringing on rust - wouldn't mind sorting it properly so the crack will bugger off once and for all :?

Author:  Fatzook [ Thu Feb 10, 2011 10:43 am ]
Post subject:  Re: 1cm weld

Yep.

Any chance of a pic?

Author:  want33s [ Thu Feb 10, 2011 10:47 am ]
Post subject:  Re: 1cm weld

Drill a hole at the end of the crack should halt it, at least until you find someone to repair it.

Author:  Che [ Thu Feb 10, 2011 10:47 am ]
Post subject:  Re: 1cm weld

Armsup

Awesome cheers Fatzook

Not sure about a pic, i'll check out my library now and post one up if i can find. I'll take a pic in the daylight tomorrow otherwise

Author:  Che [ Thu Feb 10, 2011 11:00 am ]
Post subject:  Re: 1cm weld

Image

Author:  Fatzook [ Thu Feb 10, 2011 11:05 am ]
Post subject:  Re: 1cm weld

Yeah I am gonna testroy your paint you realise :?

And thats a hard fix too. I have a door here I can do a practice on, but the glass may need to be removed from the door before welding that up :(

Author:  31zook [ Thu Feb 10, 2011 11:11 am ]
Post subject:  Re: 1cm weld

just use a piece of heat proof tile, wire brush the paint off, V prep the crack, tig it with about 30amps, and flappy disk it smooth.... about an hours work i rekon :D

Author:  Fatzook [ Thu Feb 10, 2011 11:13 am ]
Post subject:  Re: 1cm weld

31zook wrote:
just use a piece of heat proof tile, wire brush the paint off, V prep the crack, tig it with about 30amps, and flappy disk it smooth.... about an hours work i rekon :D


Hahahaha :lol: How the fuck do you 'V-prep" 1.2mm thick coke can? :lol: :lol: :lol:

I'll just use a piece of cement sheet, 240 grid sanding disc and the TIG.

She'll be right :wink:

Author:  Che [ Thu Feb 10, 2011 11:17 am ]
Post subject:  Re: 1cm weld

A new coat of paint is only a quick roll away, so no need to be careful about that. I can prep the area for you too if that'll make it easier. Window is easy to pop out, door card isn't on at the moment :lol:

If you lay the weld I can do all the finishing - gives me something to fiddle with in spare time.


Can this all be done from the top or will I need to prep the underside too?

Author:  Fatzook [ Thu Feb 10, 2011 11:22 am ]
Post subject:  Re: 1cm weld

I'll do the prep if thats ok mate. Need to be really carefull not to thin the metal during prep.

Author:  Che [ Thu Feb 10, 2011 11:43 am ]
Post subject:  Re: 1cm weld

Cool. I'll shoot you a PM after the weekend, will be short of time til about this time next week as I got some deadlines for early next week, but nice and free after that.


Can't wait - i'll finally have a nice drivers door

Author:  JrZook [ Thu Feb 10, 2011 12:20 pm ]
Post subject:  Re: 1cm weld

Fatzook wrote:
31zook wrote:
just use a piece of heat proof tile, wire brush the paint off, V prep the crack, tig it with about 30amps, and flappy disk it smooth.... about an hours work i rekon :D


Hahahaha :lol: How the fuck do you 'V-prep" 1.2mm thick coke can? :lol: :lol: :lol:

I'll just use a piece of cement sheet, 240 grid sanding disc and the TIG.

She'll be right :wink:


1.2mm sounds too thick to be suzuki :p

Author:  Fatzook [ Thu Feb 10, 2011 12:23 pm ]
Post subject:  Re: 1cm weld

JrZook wrote:
Fatzook wrote:
31zook wrote:
just use a piece of heat proof tile, wire brush the paint off, V prep the crack, tig it with about 30amps, and flappy disk it smooth.... about an hours work i rekon :D


Hahahaha :lol: How the fuck do you 'V-prep" 1.2mm thick coke can? :lol: :lol: :lol:

I'll just use a piece of cement sheet, 240 grid sanding disc and the TIG.

She'll be right :wink:


1.2mm sounds too thick to be suzuki :p


I was being optomistic :lol:

Author:  31zook [ Thu Feb 10, 2011 4:36 pm ]
Post subject:  Re: 1cm weld

Fatzook wrote:
31zook wrote:
just use a piece of heat proof tile, wire brush the paint off, V prep the crack, tig it with about 30amps, and flappy disk it smooth.... about an hours work i rekon :D


Hahahaha :lol: How the fuck do you 'V-prep" 1.2mm thick coke can? :lol: :lol: :lol:

I'll just use a piece of cement sheet, 240 grid sanding disc and the TIG.

She'll be right :wink:


a triangle file, i was refering to the oil/paint and rubish that gets into the crack over time..... you of all people should know how tempermental tig is......

Author:  ajsr [ Thu Feb 10, 2011 5:40 pm ]
Post subject:  Re: 1cm weld

personally I'd mig that, clean it up nice and a low amp low wire couple of spots in a row. witha test setup on similar shit. mig will be less fussy I feel.

as pete said slide some cement sheet inside the door and cover the rest with a blanket or silmilar if your that way inclinded.

Author:  2stroker [ Thu Feb 10, 2011 8:47 pm ]
Post subject:  Re: 1cm weld

Holy mackerel che_guitarra, you painted the car with a roller and you are worried about that insignificant little crack in the top of the door ???????

Author:  JrZook [ Thu Feb 10, 2011 10:54 pm ]
Post subject:  Re: 1cm weld

2stroker wrote:
Holy mackerel che_guitarra, you painted the car with a roller and you are worried about that insignificant little crack in the top of the door ???????


He's a perfectionist if you haven't noticed :wink:

Author:  2stroker [ Fri Feb 11, 2011 4:42 am ]
Post subject:  Re: 1cm weld

JrZook wrote:
2stroker wrote:
Holy mackerel che_guitarra, you painted the car with a roller and you are worried about that insignificant little crack in the top of the door ???????


He's a perfectionist if you haven't noticed :wink:


Righto then, a perfectionist that paints a car with a roller and brush hmmmm.

Author:  steak_knife [ Fri Feb 11, 2011 5:05 am ]
Post subject:  Re: 1cm weld

2stroker wrote:
JrZook wrote:
2stroker wrote:
Holy mackerel che_guitarra, you painted the car with a roller and you are worried about that insignificant little crack in the top of the door ???????


He's a perfectionist if you haven't noticed :wink:


Righto then, a perfectionist that paints a car with a roller and brush hmmmm.


After 2600 thread's about painting to... :lol:

& you can talk Mr Jr.... :roll:

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